How to accurately identify and replace damaged Hydraulic Hose to avoid the risk of system downtime?

In industrial production and mechanical equipment operation, hydraulic systems play a vital role. As an important part of the hydraulic system, the performance and status of Hydraulic Hose directly affect the operating efficiency and safety of the entire system.
First of all, understanding the common forms of damage to hydraulic hoses is a prerequisite for accurate identification. Hydraulic hoses may have problems such as wear, rupture, leakage, and aging. Wear is usually caused by friction with other objects or use in harsh environments. Rupture may be caused by excessive pressure, external force impact, or hose quality problems. Leakage may be caused by loose joints, damaged seals, or cracks in the hose itself. Aging is a long process. Over time, the material of the hose will gradually lose its elasticity and strength, and various problems are prone to occur.
Secondly, regular inspection of hydraulic hoses is the key to discovering problems. During the operation of the equipment, the hydraulic hose should be regularly inspected for signs of wear, rupture, leakage, etc. At the same time, the hose can be touched to feel its temperature and hardness. Abnormal temperature or hardness may indicate that there is a problem with the hose. In addition, you can also use professional testing equipment, such as a pressure tester, to test whether the pressure of the hose is normal.
Once the hydraulic hose is found to be damaged, it should be replaced in time. When replacing the hydraulic hose, choose the appropriate model and specification. Make sure that the new hose matches the original hydraulic system, including parameters such as pressure level, inner diameter, and length. At the same time, choose hose products with reliable quality to avoid the safety hazards caused by using inferior products.
When replacing the hydraulic hose, you also need to pay attention to the installation method. Correct installation can ensure the sealing and stability of the hose. Before installation, check whether the joints and seals are intact, and clean the impurities inside the joints and hoses. When installing, tighten and fix them in the correct way to avoid over-tightening or over-loosening.